Vertical Rack Warehouse Forming and Grading Solution
Overview
In some industries with battery production, the forming operation using
Battery Formation Equipment and the grading operation are highly relevant to battery performance and quality. However, as production scales reach larger sizes, the limitations of traditional manufacturing methods in terms of space efficiency, manufacturing efficiency, and management efficiency comes to light. Because of this, the vertical rack warehouse forming and grading solution integrates automation logistics and high efficiency Lithium Ion Battery Testers and equipment to provide manufacturers with a better manufacturing scheme.
System Size Composition
1. Vertical Rack System - A combination of high racks, stackers, and in/out storage conveyers. The high racks can be used to store space vertically and the stackers can move battery pallets and the in/out storage conveyers minimize conveying errors with workers being the main cause.
2. Formation and Grading Equipment - Forming systems are used to activate new battery cells with stable active materials and the SEI film structure of a battery; whereas a grading system measures battery capacity and separates batteries into different levels based on the final results of measuring capacity. Both systems include charge/discharge modes that because of the high-precision technology allows many different types of battery processes to be completed, while also including multiple battery options for both formation and grading.
3. Li-ion Battery Tester System Control - Completely automated control system by programmable logic controller and upper-level software that can completely control the Li-ion Battery Tester system without human interaction (monitoring machinery and logistics status in real-time, scheduling machinery based on production schedules, etc.), thus reducing human error leading to more accurate and repeatable production.
4. Information Management System of
Battery Tester For Lithium Batteries - This system is connected to the customer enterprise's existing production MES or other enterprise information management systems, allowing production data to be collected, stored, and analyzed in real-time during the operation of the Battery Test System for Li-ion batteries. This data allows complete tracability of the overall battery production process for battery tester for Lithium batteries which is valuable information for decision making and process optimization leading to enhanced quality.
Benefits of Solution
1. Space Savy Efficient Use - The vertical use of warehouse operations increases storage area use, and allows for more storage to be used given that the cost of operation space is limited, expanding the formation and grading processes to be increased with a much more limited operation space.
2. Soaring Throughput - The automation of the storage and formation and grading equipment allows for the time to transfer battery packs and load or unload batteries to decrease in a much larger scale of throughput, running 24/7 without stopping will drastically increase production.
3. Stable Quality - Monitoring parameters digitally will allow for accurate reproduction of parameters and user activity with no human error possible and even allowing for any quality issues being resolved easier using the digital documents.
4. Eliminating labor costs - Recruitment of manpower for tasks will begin to decrease on repetitive positions that require continuous manual movement under the idea that the majority of errors that can occur are due to human activity. The system is highly reliable and limits equipment downtime.
5. Real Time Management - Productivity - The production information systems will allow for digital oversight of the entire production process from start to finish. Managers will have the capability to monitor progress, machine and quality information anywhere (time and location) of the operation allowing for remote scheduling or making decisions concerning the operation's workload and overall production management level will improve.
Application Scenarios
This is suitable for enterprises of lithium batteries, electronic product manufacturing, energy storage batteries production, can meet the process requirements of various battery models, and assist lithium battery enterprises in improving advantages, while facilitating the coordination with electronic product enterprises in
Battery Assembly lines and meeting the production of energy batteries of large capacity and high consistency.
Conclusion
The vertical warehouse-based formation and grading solution, with its various advantages of small space, high efficiency, high quality, low cost, convenient management, etc., brings a new production model for related enterprises. With the development of technology, the broad application prospect promotes enterprises to develop efficiently, intelligently, and sustainably.
